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5 ton boiler

A 5 ton boiler is an industrial steam boiler designed to produce 5,000 kg of steam per hour (5 TPH), equivalent to approximately 3.5 MW of thermal capacity. Depending on fuel type, boiler structure, and working pressure, the reference 2026 EXW price ranges from approximately USD 31,000 to 91,000 for WNS gas/oil-fired, DZL coal/biomass-fired, and SZL coal/biomass-fired boilers.

A 5 ton steam boiler provides an intermediate capacity option between 4 TPH and 6 TPH models, allowing the boiler capacity to be matched more closely to the plant’s actual steam demand. WNS offers a compact, highly automated solution for gas or oil, while DZL is suitable for coal or biomass applications at standard steam pressure. SZL provides a water-tube option for solid fuels and is available for steam pressures up to 2.5 MPa.

Products Info

Model
WNS5-1.25-YQ
WNS5-1.25-YQ
DZL5-1.25-T
DZL5-1.25-T
SZL5-1.25-T
SZL5-1.25-T
the reference 2026 EXW price USD 31,000 – 50,000 USD 43,000 – 69,000 USD 59,000 – 91,000
Capacity 5 t/h 5 t/h 5 t/h
Boiler Type Gas & oil fired steam boiler Coal & biomass fired steam boiler Coal & biomass fired steam boiler
Steam Pressure 1.25/1.6/2.5 MPa 1.25 MPa 1.25/2.5 MPa
Steam Temperature 194/204/225 °C 194 °C 194/225 °C
Compatible Fuels Light Oil, Heavy Oil, Natural Gas, City Gas, Biogas Coal, biomass Coal, biomass
Thermal Efficiency Up to 100.9% based on LHV with condenser; Up to 88% with economizer Up to 88% with economizer
Design Features Ultra-Low-Nitrogen combustion (Low-NOx <30mg);
Skid-mounted packaged structure with Intelligent PLC automated control
Automated chain grate feeding with threaded fire tubes (1.2–1.5× heat transfer) and wing-shaped dual flues (anti-cracking);
Fully automatic control (feeding, water level, overpressure alarm).
Double Drum Water Tube: Larger heating surfaces for higher steam loads;
Fully sealed membrane water wall around the furnace;
precision sectional air supply beneath the chain grate.
Core Advantages ≥100.9% Efficiency (LHV, with condenser): Deep condensing heat recovery cuts gas bills by 5%–8%;
Fast Installation: Skid-mounted packaged design requires no field assembly;
Low Labor Cost: PLC auto-ignition and self-diagnosis reduce manual operation.
Lower Fuel Cost: Burns low-cost coal or biomass instead of gas, cutting fuel expense at comparable steam output;
Even Heat Distribution: Wing-shaped dual-side flues balance gas flow across the tube plate;
Wide Fuel Adaptability: Chain grate handles pellets, coal, and other standardized solid fuels.
Higher Pressure Capability: Rated up to 2.5 MPa, exceeding DZL's standard 1.25 MPa for demanding process steam needs;
Smokeless Combustion: Independent sectional air chambers ensure complete combustion;
Stable Under Load Swings: Double-drum water/steam space buffers sudden industrial load spikes.
Max Transport Weight(kg) 13600 20000 24000
Max Transport Dimension/(LxWxH) (mm) 5,200 × 2,500 × 2,850 6,650 × 2,600 × 3,250 7,000 × 2,750 × 3,300
Transport Mode Land: 13.5m lowbed trailer (total height ≤ 3.6m);
Sea: 40' HQ Container or Flat Rack.
Land: Ultra-lowbed heavy-duty trailer (total height ≈ 4.0m, width 2.6m, oversized permit required);
Sea: Breakbulk or OOG Flat Rack.
Land: Ultra-lowbed heavy-duty trailer (total height ≈ 4.1m, width 2.7m, oversized permit required);
Sea: Breakbulk or OOG Flat Rack.
Installation Skid-mounted / modular installation (overall lifting and positioning, no field assembly). Semi-assembled delivery (shop-assembled upper and lower parts, on-site splicing and sealing required). Semi-assembled delivery (shop-assembled upper and lower parts, on-site splicing and sealing required).
Site Installation Requirements 1. Foundation: Concrete pad (thickness ≥ 200mm, capacity ≥ 22 tons).
2. Space: 25-ton crane for unloading; clearance width > 3m, height > 4m.
3. Utilities: Piping and power cables routed to tie-in points in advance.
1. Foundation: Concrete pad (thickness ≥ 300mm, capacity ≥ 28 tons).
2. Space: 35-ton to 50-ton crane for unloading; clearance width > 3.5m, height > 4.5m.
3. Utilities: Piping and power cables routed to tie-in points in advance.
1. Foundation: Concrete pad (thickness ≥ 300mm, capacity ≥ 32 tons).
2. Space: 50-ton crane for unloading; clearance width > 3m, height > 5m.
3. Utilities: Piping and power cables routed to tie-in points in advance.

Fuel Cost Comparison

Operating Parameters: Rated Gauge Pressure = 1.25 MPa | Standard Enthalpy Demand = 600,000 kcal/ton (Feedwater Temp.≈68°C)
Boiler Model Operating Condition Fuel Type Thermal Efficiency Unit Price Fuel Consumption Fuel Cost per Ton of Steam (USD)
WNS5-1.25-YQ With condenser, LHV Natural Gas 100.9% 0.46USD/m³ 70.0m³ 32.18
DZL5-1.25-T
SZL5-1.25-T
With economizer Biomass Pellet 88.0% 0.16USD/kg 170.5kg 27.27
DZL5-1.25-T
SZL5-1.25-T
With economizer Bituminous Coal 88.0% 0.13USD/kg 136.4kg 17.73
Note:
1、All projections are theoretical estimates assuming constant fuel prices. Fuel calorific values and efficiencies are expressed on an LHV basis (Natural Gas: 8,500 kcal/m³ | Biomass: 4,000 kcal/kg | Bituminous Coal: 5,000 kcal/kg).
2、Thermal efficiencies are standardized baseline values for comparison only; actual performance varies with fuel quality, moisture content, and operating conditions.
3、For condensing natural gas boilers, efficiencies above 100% reflect LHV-based latent heat recovery.
4、Extra operating costs such as electricity, water, labor, and maintenance are excluded.
5、Intermediate calculations use full precision; displayed figures are rounded.

5 ton boiler FAQs

What is the price of a 5 ton steam boiler?

The reference 2026 EXW price of a 5 ton steam boiler:
5 ton gas/oil fired steam boiler (WNS): USD 31,000 – 50,000
5 ton coal/biomass fired steam boiler (DZL): USD 43,000 – 69,000
5 ton coal/biomass fired steam boiler (SZL): USD 59,000 – 91,000

Final price depends on working pressure, fuel system, burner selection, and auxiliary equipment.

Which 5 ton boiler should I choose: WNS, DZL, or SZL?

Choose a WNS boiler when gas or oil is available and high automation, compact installation, and easy operation are priorities. Choose DZL when coal or biomass offers a lower local fuel cost and standard steam pressure is sufficient. Choose SZL for solid-fuel applications requiring higher steam pressure or a water-tube boiler design.

What steam pressure is available for a 5 ton boiler?

Available steam pressure depends on boiler design. For the 5 ton models shown on this page, WNS is available at 1.25, 1.6, and 2.5 MPa; DZL at 1.25 MPa; and SZL at 1.25 or 2.5 MPa. Select the working pressure according to the requirements of your production equipment and steam distribution system.

How much fuel does a 5 ton steam boiler consume per hour?

At full load, a 5 ton boiler consumes approximately 350 m³/h of natural gas, 850 kg/h of biomass pellets, or 680 kg/h of bituminous coal under the reference conditions used on this page. Actual consumption varies with fuel calorific value, boiler efficiency, feedwater temperature, and operating load.

How does the lead time for a 5 ton boiler compare to 4 ton or 6 ton models?

Standard lead time is 25–35 days for WNS and 35–45 days for DZL/SZL, similar to the 4 and 6 ton lines. As a lower-volume item, 5 ton may run toward the higher end of this range during peak season — confirm current lead time with the factory.

Should I choose a 4 ton, 5 ton, or 6 ton boiler?

Choose a 5 ton boiler when your required steam capacity falls between typical 4 TPH and 6 TPH applications and a closer capacity match is preferred. If peak demand is already close to 5 t/h or production is expected to expand, a 6 ton boiler provides more reserve. If demand is well below 4 t/h, a 4 ton boiler may avoid unnecessary oversizing.

Why does an SZL5 boiler cost more than a DZL5 boiler?

A SZL5 uses a double-drum water-tube structure and is available for steam pressures up to 2.5 MPa, while the DZL5 is a 1.25 MPa model. The SZL5 is also heavier and uses a more complex boiler structure, contributing to a higher manufacturing and installation cost.

Can a 5 ton boiler switch between coal and biomass?

DZL5 and SZL5 can both burn coal and biomass on the same chain grate, but switching isn’t a zero-adjustment swap — air distribution and grate speed need retuning, since coal and biomass differ in calorific value and burn rate.

What certifications are required to import a 5 ton boiler?

Certification requirements depend on the destination country, boiler pressure, and local pressure-equipment regulations. Always confirm local requirements before ordering. Yongxing holds a Class A boiler manufacturing license and ISO certifications, and can provide supporting technical documents such as material certificates, welding procedure specifications (WPS), and hydrostatic test reports when required.

What is the equivalent BHP and MW of a 5 ton steam boiler?

A 5 ton steam boiler has a rated steam capacity of 5,000 kg/h (5 TPH), equivalent to approximately 3.5 MW of thermal capacity or 315–320 BHP (boiler horsepower). These conversions are useful when comparing boiler capacities specified in different units.

Applications

Boiler solutions for the food industry

Boiler solutions for chemical

Boiler solutions for heating industry

Boiler solutions for pharmaceutical

Boiler solutions for the hotel industry

Boiler solutions for paper industry

Boiler solutions for textile industry

Boiler solutions for building materials

Boiler solutions for breeding

Boiler solutions for feed industry

Boiler solutions for mining industry

Boiler solutions for brewing industry

Company Strength

Yongxing Special Equipment Co., Ltd. is located in Taikang County, Zhoukou City, Henan Province. Established in the early 1980s, it is a company specializing in the research, design, production, sales, installation, renovation, and a series of services for products such as boilers and pressure vessels.

As one of the earlier companies in the domestic boiler industry, Yongxing Special Equipment was the first to obtain the Class A boiler manufacturing license issued by the State Administration for Market Regulation. Subsequently, it acquired the Class A pressure vessel manufacturing license and the Class A boiler installation, renovation, and repair license.

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